Procurement Resource, a leading name in procurement intelligence and market research services, proudly presents its latest Profenofos Production Cost Report. This in-depth report provides a valuable knowledge base for manufacturers, investors, agrochemical businesses, and entrepreneurs looking to assess or enter the Profenofos production market. With a thorough analysis of cost structures, production processes, raw material needs, market dynamics, and financial feasibility, this report is designed to support strategic planning and operational success.
Profenofos: A Broad-Spectrum Organophosphate Insecticide
Profenofos (chemical formula: C₁₁H₁₅BrClO₃PS) is a widely used organophosphate pesticide, primarily deployed in agriculture to control a range of chewing and sucking pests. Its dual action—contact and stomach poison—makes it especially effective against insects such as bollworms, whiteflies, aphids, thrips, and mites. Profenofos is widely used on cotton, soybean, vegetables, maize, and rice.
Thanks to its high efficacy and compatibility with integrated pest management (IPM) programs, Profenofos continues to witness significant demand in developing agricultural economies. Despite rising regulatory scrutiny in certain regions, it remains an essential tool in global crop protection.
Comprehensive Production Cost Report for Profitable Investment
The Profenofos Production Cost Report by Procurement Resource offers a complete guide to establishing or expanding Profenofos manufacturing operations. The report breaks down the economics of production, providing detailed cost analysis, process steps, equipment needs, raw material inputs, infrastructure requirements, and profitability projections.
Market Analysis: Trends and Global Demand
Global Demand Landscape
Profenofos is extensively used in:
- Asia-Pacific (especially India, China, and Pakistan), where it is one of the top choices for cotton pest control.
- Africa and Latin America, driven by large-scale cultivation of high-value crops.
- Middle Eastern countries, due to its effectiveness in arid agricultural zones.
Key factors driving Profenofos demand include:
- Growing population and food demand
- Increasing pest resistance to older chemistries
- Expanding agriculture and cash crop cultivation
Regulatory Scenario
Profenofos is restricted or banned in some developed markets, including the EU, due to environmental and toxicological concerns. However, it remains registered and widely used in many developing countries under controlled conditions. The report offers a detailed breakdown of country-wise regulations, compliance requirements, and how they affect production feasibility.
Raw Material and Product Price Analysis
Primary Raw Materials
Profenofos is synthesized using several chemical intermediates:
- O-Ethyl S-Propylphosphorothioate
- 4-Bromo-2-chlorophenol
- Sodium hydroxide (NaOH)
- Solvents such as toluene or xylene
- Catalysts and stabilizers
The report covers:
- Global sourcing trends and suppliers for each raw material
- Price volatility and impact of supply disruptions
- Cost sensitivity analysis for feedstock pricing
Product Price Trends
The report provides historical and current pricing for Profenofos in major markets:
- Technical grade (pure)
- Formulated versions such as EC (Emulsifiable Concentrate) and SC (Suspension Concentrate)
- Regional pricing variations based on demand, competition, and regulatory controls
Technical and Operational Insights
Process Overview
The production of Profenofos involves a multi-step reaction process under controlled temperature and atmospheric conditions. The general synthesis route is:
- Formation of Sodium Salt: 4-Bromo-2-chlorophenol is reacted with NaOH to form its sodium salt.
- Nucleophilic Substitution Reaction: The sodium salt reacts with O-ethyl S-propylphosphorothioate to yield Profenofos.
- Purification: The crude product is purified via solvent extraction, filtration, and distillation.
- Formulation (optional): For market-ready products, the technical grade is formulated into various pesticide forms.
- Packaging: Final products are packed in HDPE bottles, drums, or sachets depending on market norms.
Equipment and Technology Requirements
The report details all major machinery needed for Profenofos production:
- Chemical reactors (glass-lined or SS316L)
- Condensers and reflux systems
- Centrifuges and filters
- Solvent recovery systems
- Packaging and bottling units
- Pollution control and scrubbers
Recommendations are provided for batch, semi-continuous, and continuous setups, considering budget and scalability.
Infrastructure and Utility Requirements
The report includes a breakdown of infrastructure essentials for Profenofos production:
- Secure and ventilated chemical storage areas
- Reactor rooms with fume extraction systems
- Water purification and waste management systems
- Fire and explosion prevention infrastructure
Utility Needs
- Electricity (high for mixing, heating, and drying)
- Steam and/or thermal oil (for reaction heating)
- Cooling water and chillers (for exothermic reaction control)
- Compressed air and inert gases
Manpower and Human Resource Requirements
A functional Profenofos plant requires skilled and safety-conscious personnel. The report specifies:
- Chemical engineers and shift supervisors
- Plant operators and instrumentation technicians
- Laboratory staff for QC/QA
- Safety officers and compliance managers
- Logistics and packaging staff
Special attention is given to training protocols, especially for handling toxic materials and adhering to safe manufacturing practices.
Quality Assurance and Regulatory Compliance
As an agrochemical, Profenofos must meet stringent regulatory and quality standards:
- Purity analysis and impurity profiling
- Adherence to FAO/WHO specifications
- Residue testing, especially for export compliance
- Environmental compliance (emissions, effluents, waste management)
- Safety labeling, batch traceability, and MSDS documentation
The report outlines required certifications such as ISO, GMP, and national pesticide registration standards.
Financial and Economic Assessment
Capital Investment Overview
The report includes comprehensive estimates for:
- Land and infrastructure development
- Plant machinery procurement and installation
- Formulation and packaging lines
- Pollution control infrastructure
- Licensing and regulatory approval costs
Cost models are provided for small, medium, and large-scale facilities, customized for different geographies.
Operating Cost Breakdown
Recurring expenses are detailed, including:
- Raw materials and utilities
- Labor and training
- Maintenance and spare parts
- Effluent treatment and safety compliance
- Packaging, warehousing, and logistics
Profitability, ROI, and Payback Period
Based on regional pricing and demand, the report projects:
- Gross margin and net profit
- ROI under multiple production capacities
- Break-even volume calculations
- Payback period forecasts under baseline and aggressive market conditions
Sustainability and Future Opportunities
With growing global emphasis on eco-friendly crop protection, producers are investing in:
- Cleaner synthesis routes
- Reduced toxic waste generation
- Solvent recycling and green solvents
- Integrated pest management (IPM)-compatible formulations
Markets in Africa, Asia-Pacific, and parts of South America present strong future growth potential for Profenofos—especially with improvements in application technology and better stewardship programs.
Why Choose Procurement Resource?
With deep domain expertise and advanced analytics tools, Procurement Resource is a trusted partner for agrochemical producers and investors. We deliver:
- Accurate and transparent production cost modeling
- Regulatory and operational guidance
- Tailored market feasibility studies
- Benchmarking reports for global competitiveness
Our solutions help clients optimize procurement, enhance profitability, and reduce operational risks.
Get Your Free Sample Report
Whether you're exploring entry into the Profenofos production market or expanding existing operations, the Profenofos Production Cost Report from Procurement Resource is your essential planning tool.
Request a Free Sample Report Here: https://www.procurementresource.com/production-cost-report-store/profenofos/request-sample
About Procurement Resource
Procurement Resource specializes in providing comprehensive procurement intelligence, cost analysis, and industry research services across sectors such as chemicals, agriculture, energy, and manufacturing.
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With a proven track record and a global presence, Procurement Resource is a preferred partner for businesses across North America, Europe, Asia, and Latin America.
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